Dustless Sanding

Finish Every Job Dustless

The Orbital SanderVac™ is a 5-inch dustless random orbital sander with a polycarbonate dust shroud that connects to any wet/dry or HEPA vacuum. Every particle stays contained. No dust clouds. No cleanup. No breathing sanding dust on the job site.

Pairs with any Paintshaver® Pro or Marineshaver™ Pro for a fully contained finish. Same vacuum, zero dust between steps.

Engineered in Cranston, Rhode Island since 1985. Three models for every job size, all backed by American International Tool.

Why the Orbital SanderVac™

Standard orbital sanders leave dust everywhere. Dust-port sanders capture some, but not all. The SanderVac™ captures it all.

Sander Type Dust Collection Lead-Safe Limitations
Standard orbital sander (no dust collection) None No. Open dust exposure. Dust covers everything. Requires full cleanup. Not safe for lead paint.
Orbital sander with dust port Partial — dust bag or shop vac via port Not certified. Misses fine particles. Dust escapes around the pad. Bag fills quickly. Port clogs on heavy sanding.
Festool or Mirka with extractor Good — sealed system HEPA-capable with matched extractor. $400 to $600+ for the sander alone. Requires brand-specific extractor ($600 to $1,200+). Proprietary dust bags.
Orbital SanderVac™ Full — dust shroud seals to any vacuum Yes. Connects to any HEPA vacuum for lead-safe work under EPA guidelines. Works with any wet/dry or HEPA vacuum you already own. No proprietary equipment. $449 to $599.

What You Need to Know About Sanding

Start with 40 grit after stripping. The 40-grit heavy-duty hook-and-loop discs are designed for sanding immediately after paint removal with the Paintshaver® Pro or Marineshaver™ Pro. They remove any residual paint, smooth tool marks, plus prepare the surface for finishing. Follow with 60 grit for a smooth, paint-ready surface.

Lead paint requires a HEPA vacuum. When sanding surfaces that were stripped of lead paint, pair the SanderVac™ with a HEPA vacuum for contained, lead-safe finishing under EPA guidelines. The dust shroud captures particles at the source before they become airborne. Read our lead-safe paint removal guide.

What Customers Say

  • Andy B., Nazareth, PA

    “Within a few minutes I had more siding sanded than I did after several HOURS of doing it by hand! No Dust, little cleanup, and FAST!”

  • Richard W., Mentor, OH

    “I’m glad I got the Paint Shaver and the Sanding Kit.”
Read More

Frequently Asked Questions

What is the Orbital SanderVac™?

The Orbital SanderVac™ is a 5-inch dustless random orbital sander with a built-in polycarbonate dust shroud that connects to any wet/dry or HEPA vacuum. It captures sanding dust at the source for dust-free finishing on wood, fiberglass, plus stripped surfaces. Made in the USA by American International Tool.

Do I need to sand after using the Paintshaver® Pro?

Yes, for a smooth, paint-ready surface. After stripping, the Orbital SanderVac™ removes any residual paint, smooths tool marks, plus prepares the surface for primer plus paint. Start with 40-grit discs, then finish with 60 grit.

Is the Orbital SanderVac™ safe for lead paint sanding?

Yes, when paired with a HEPA vacuum. The dust shroud captures lead-containing particles at the source before they become airborne. This setup meets EPA guidelines for lead-safe work. Always test for lead before sanding any surface painted before 1978.

What grit sanding discs should I use?

Start with 40-grit discs for heavy sanding after paint removal. Follow with 60-grit discs for finishing. Both are available in 50-packs of heavy-duty 5-inch hook-and-loop discs designed for the SanderVac™. These discs last roughly three times longer than standard paper discs.

Does the Orbital SanderVac™ work with my existing vacuum?

Yes. The SanderVac™ connects to any wet/dry or HEPA vacuum via the included 10-foot, 1.25-inch ID vacuum hose. No proprietary extractors or brand-specific equipment required. Use the vacuum you already own.

Which Orbital SanderVac™ model should I choose?

The 6 Amp DIY ($449) handles occasional sanding jobs with a 2-year warranty. The 7.5 Amp Pro ($499) adds more power plus a 5-year warranty for regular use. The 12 Amp Pro ($599) delivers the most power with soft-start, anti-kickback protection, plus a lifetime warranty for professionals.